Каталог Caterpillar(CAT, Катерпиллар) - страница 129





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Caterpillar каталог.

Компания "Группа ЭЛРУС" предлагает вам оригинальные запчасти Caterpillar непосредственно с нашего склада по специальным ценам с официальной гарантией производителя. Все запчасти Катерпиллер, представленные в нашем каталоге, всегда есть в наличии. Мы также можем обеспечить заказ у производителя редких сменных деталей в кратчайшие сроки. Наши специалисты всегда готовы помочь вам подобрать запчасти Caterpillar, которые необходимы для ремонта или модернизации дизельной электростанции. Звоните: +7 (495) 984-42-45.





Removal procedure

Note: Plug and cap all open ports and tube assemblies.
  1. Loosen hose clamps (5) and remove air inlet hose (1) .
  1. Remove allen head screws (21) and remove exhaust elbow (19) from turbocharger (4). Remove gasket (18) from the turbocharger.
  1. Remove banjo bolt (2) and washers (3). Remove the fasteners and the spacers (not shown) for tube clips (6). Remove bolts (14) and remove tube assembly (13) from the cylinder block. Remove O-ring seal (12) .
  1. Remove bolts (8) and disconnect tube assembly (10) from the turbocharger. Remove joint (7) .If necessary, remove bolts (9) and remove tube assembly (10) from the cylinder block. Remove joint (11) .
  1. Remove nuts (17) and remove turbocharger (4) from the exhaust manifold. Remove gasket (20) from the exhaust manifold. If necessary, remove studs (15) from the exhaust manifold.Note: Do not use the actuator rod of the wastegate to lift the turbocharger.

Installation procedure

  1. Ensure that the turbocharger is clean and free from damage. Inspect the turbocharger for wear. If the turbocharger is worn, the complete turbocharger must be replaced.
  1. Test the actuator for correct operation. Refer to Systems Operation, Testing and Adjusting, "Wastegate - Test" for more information. If the actuator is damaged or the actuator does not operate within the specified limits, the complete turbocharger must be replaced.
  1. Clean the mating surfaces of the exhaust manifold. If necessary, install studs (15) to the exhaust manifold. Tighten the studs to a torque of 18 N·m (13 lb ft). Install a new gasket (20) over the studs.
  1. Position turbocharger (4) onto the exhaust manifold. Install nuts (17) and tighten to a torque of 25 N·m (18 lb ft).Note: Do not use the actuator rod of the wastegate to lift the turbocharger .
  1. Ensure that tube assemblies (10) and (13) are clean and free from damage. If necessary, replace the tube assemblies.
  1. If necessary, position a new joint (11) and tube assembly (10) onto the cylinder block. Install bolts (9). Tighten the bolts finger tight.Position a new joint (7) on tube assembly (10). Align tube assembly (10) to the bottom of the turbocharger. Install bolts (8). Tighten the bolts finger tight.Tighten bolts (8) and (9) to a torque of 10 N·m (89 lb in).
  1. Lubricate the bearings of turbocharger (4) with clean engine oil through oil inlet port (16). Rotate the shaft of the turbocharger in order to distribute the lubricant.
  1. Install a new O-ring seal (12) to tube assembly (13). Position tube assembly (13) against the cylinder block. Install bolts (14). Tighten the bolts to a torque of 10 N·m (89 lb in).
  1. Install new washers (3) and banjo bolt (2) to tube assembly (13). Position tube assembly (13) onto turbocharger (4). Tighten the banjo bolt finger tight.
  1. If necessary, install the spacer and install the fasteners (not shown) to tube clips (6). Torque the fasteners to 10 N·m (89 lb in).
  1. Tighten banjo bolt (2) to a torque of 18 N·m (13 lb ft).Note: Ensure that the tube assembly does not come into contact with any other components.
  1. Clean the mating surfaces of exhaust elbow (19). Position a new gasket (18) and exhaust elbow (19) on turbocharger (4). Install allen head screws (21). Tighten the bolts to a torque of 32 N·m (24 lb ft).
  1. Ensure that inlet hose (1) is clean and free from defects or restrictions. Loosely install hose clamps (5) to air inlet hose (1). Install the air inlet hose to the connection of the inlet manifold (not shown) and to the turbocharger. Tighten the hose clamps.
Part NumberDescriptionWeight (Kilos)
9M4737GASKETKIT5,076
9L6933RING0,0423
9L8336SLEEVE0,0846
9M5350SPRING0,1692
9L8402BOLT0,0423
9L9160CLAMPA0,0423
9L9448LIFTERA0,0846
9L9315SHAFTA1,3113
9L6645VEEBELT0,2538
9M2039GEAR3,7647
9M2209BODY1,6497
9L9850BOLT0,0423
9L9814NUT0,0423
9M0135PLUG0,1692
9M2028GEAR3,9339
9M4823BEARING0,0423
9M2326KIT0,0846
9L8715CLAMP0,0423
9M2092SEALORING0,0423
9M2576SCREEN0,0423
9L9424SPRING0,0423
9M2457CONE0,6768
9M0673GASKET0,0423
9M5147PULLEY1,0575
9M1974WASHER0,0423
9L9323RINGA0,0423
9M2036PLATE3,2148
9L8735RETAINER0,1269
9M3535CHAMBERA2,4534
9L7954MANIFOLD8,2062
9M4225BOLT0,0423
9M1563DISTRIBUTRA0,0846
9L9519GASKET0,0423
9M1071BRACKETA2,0304
9M1604RINGWEAR0,2115
9L8094BRACKET1,0575
9M3025COVERA0,6768
9M4761GASKETKIT0,9306
9L6910GASKET0,0423
9M4604COVER1,0998
9M4289BOLT0,0423
9M4707ROD0,0423
9M0824BOLT0,0423
9L7036CAMSHAFTA9,0945
9M4766GASKETKIT0,8883
9L6652VEEBELTSET0,5922
9L7735SEAL0,0423
9M4895CUPA2,0727
9M2653RING0,5076
9M1997BEARING0,3807
9M4571BOLT0,3384
9M1774ROTOR0,3807
9M4618SEALORING0,0423
9M4021EYEBOLT0,8883
9L9518GEARA0,2961
9M4461END0,0423
9M3296STUD0,0423
9L9970COVERA28,1295
9M0853PLUNGER0,0423
9L7683VALVEEXHAUS0,1692
9M0387SEAT0,0423
9M1939GASKET0,0423
9M1068PUMPG38,916
9L7859COVER0,1269
9M2793ADAPTER1,8189
9M4791GASKET0,1269
9M1364GASKETKIT1,7766
9M0402KIT0,0423
9M2132GASKET0,0423
9M2008RING0,0423
9L8412PLUG0,0423
9L9316RINGA0
9M1666KEY1,692
9M4757GASKETKIT1,2267
9L7631CLIP0,0423
9M7002SEALORING0,0423
9N2046SPACER-THRST0,0423
9N2041KIT-BEARING0,0423
9M9647SEALORING0,0423
9M8911COLLAR0,0423
9M9740ELEMENTA-O0,5499
9M5654GASKETKIT0,6768
9M8915RING0,0423
9N2057TUBEABLEED0,1269
9M8147GASKETKIT2,2842
9N1205TERMINALKIT0,0423
9N1856SHAFTA-TACH0,0846
9N0180VALVE0,1269
9N0185VALVE0,1692
9N2419BRACKETA0,1692
9M7842ROD15,228
9M9642STUD0,0423
9N0720ELBOW1,0575
9N0651TUBEA0,5076
9N1055SHAFT0,5499
9M9387ELBOW6,8526
9N3258TUBEA0,5076
9M9730RING0,0423
9N2837INSERT-VALVE0,0423
9M6511HOSEA0,5499
9M8808SPRING0,0423
9N1609SEAL0,0423
9M9812WIREA0,0846
9M5477BEARING0,1269
9N1044LEVERA0,0423
9M6937BEARING0,0423
9N1115LINEA0,2115
9M6075GASKET0,0423
9N1433PLUG0,0423
9M9075TUBE0,1269
9N2508SOLENOIDA0,2538
9N3070BRG-FRMAI0,1692
9N1202DIODEASSY0,0423
9N3281GASKET0,0423
9M6505COTTER0
9M9729SEALORING0,0423
9N0863LINEA0,1692
9M8412SHAFTA1,7766
9M9423HOSE0,1692
9M9224SPACER0,0423
9M9784ADAPTERA0,6345
9M7959CLAMP0,0423
9N3048BRG-THRUST0,2115
9N3049BEARING0,2115
9N1161LINEA0,1269
9N0939GROMMET0,0423
9M6293LOCK0,0423
9N0823FANG5,2875
9M8191GASKET0,0423
9N0773PULLEYA1,0575
9M6542GASKET0,0423
9N2428RIVETCNTRSK0,0423
9M7843RETAINER0,2961
9N0916BLOCK0,1692
9M5962ELBOW0,5499
9M7269BOLT0,1692
9N1691GEARA6,768
9M9549COVERA0,1269
9M7962SEAL0,0846
9N1754SPRING0,0423
9M8788SEALORING0,0423
9M8344ADAPTERA0,1269
9M9928NOZZLE0,6345
9N3220COUPLING-EXH1,7343
9M8443GASKET0,0423
9N3018ADAPTERA0,1269
9N0741PANELARH1,0152
9M7515LOCK0,0846
9M6878GASKET0,0423
9M9938PLATE0,3384
9N1204HOLDERA0,0423
9M6338GASKET0,0423
9M7173CLIP0,0423
9N0643SLEEVE0,0423
9N1545RACE0,0423
9N2539SEAL0,0846
9N1394BRACKET0,0423
9M9162CLAMP0,0423
9N1114LINEA0,2115
9N1374LINEA-NO40,2115
9N1859HOUSINGA26,649
9N0861LINEA0,1692
9N0683SHUTOFFG1,1421
9N1750SWITCH0
9N2649FLYWHEELA46,953
9N3230RODCONTROL0,3384
9N0241GASKET0,0423
9N0952TUBE1,3959
9N0243SHAFT0,0846
9N2058TUBEA0,1692
9N3587BASEA3,2148
9N2852PISTONAAIR0,4653
9N3061BRG-THRUST0,1692
9M9758SHAFT-FRIDL10,152
9N3066BRG-THRUST0,2115
9N1629PLATE0,5499
9M7958CLAMP0,0423
9M8157GASKETKIT2,0304
9M8918PLATEA0,2538
9M5552SHIM0,0423
9M9640GASKET0,0423
9N3323BRACKETA0,5499
9M9095CONNECTOR0,0846
9M9473TRANSFERG0,2961
9N3164SUPPORT2,4534
9M8140GASKETKIT0,8037
9M6970DOWEL0,0423
9N2880OILPAN-RS13,113
9M7472WIREA0,0846
9M9144BRACKET0,1269
9N1367ADAPTEREXH1,269
9M7961FITTING0,0423
9N1995RIVET0
9M5884BUMPER0,0423
9N3366ELEMENTA0,9306
9N0237GASKET0,0423
9M7963ROD-END0,1269
9N2332SPIDERA12,69
9N0293POINTER0,0423
9N3340BONNET5,8797
9N1916LEVER0,0423
9M6590BOLT0,0423
9N1436COLLAR1,9035
9N1843GSKT-AIRCOM0
9M7801VEEBELTSET0,9306
9N2699SUPPORT-EXH2,4957
9N0087GASKET0
9M7622GASKET0,0423
9M5874SHIM0,0423
9N2038CLAMPA-TURB0,2115
9M8669SCREENG3,4263
9N3595COVERA2,2419
9N3017REGULATOR0,2115
9M7428MOTOR1,0998
9M8077CUSHIONA0,7191
9M9007GASKETKIT0,0846
9M9010GASKETKIT1,5651
9N1574SHIM0,0423
9M6166RING0,0423
9N1320VEEBELT0,2115
9N1112LINEA0,1692
9N1113LINEA0,2961
9N3058BRG-THRUST0,2538
9N1263BOSS0
9N0104GASKET0,0423
9N0105HOUSING17,343
9M9439COVERA0,8883
9M9000GASKETKIT1,9035
9M9788PLUNGER0,0423
9M6950CLAMP0,0423
9M9939PLATE0,0423
9M8154GASKETKIT2,7918
9M8087SPRING0,0423
9M6303SPRING0,0423
9M6702CUSHIONA3,0879
9N3243BRACKET3,4686
9M6974GASKET0,0423
9N0187ROTOCOILA0,0423
9M7594SHIMPACK0,2115
9M8662COUPLING0,0846
9N0722PULLEY12,0978
9N0985LEVER0,0846
9M6639TUBE0,0846
9N0111CARTRIDGEA6,3873
9M8142GASKETKIT0,2115
9M8186WASHER0,0423
9N3339REBUILDKIT2,7495
9M6941PULLEY1,3959
9N2417BRACKETA0,1692
9N3483VEEBELTSET0,3807
9N0856TUBEA0,1269
9N2119GASKET0,0423
9N1619SEAL0,0423
9N1215COVERA1,692
9M9886WASHER0,0423
9N1941CLAMP0,2115
9M6692STRIP0,2961
9N2036PLATELOCK0,0423
9N0813SPACER1,2267
9M6020PIN0,0846
9N0311SPACERBRG0,1269
9M5775MAT0,3807
9N0416SLEEVE0,2115
9N1552SEAL0,0423
9N1849HOSEA0,2961
9N1684DISC0,5499
9N0769CLAMP0,0846
9N0937RECTIFIERA0,1692
9N1045LEVERGOVCO0,0423
9N0606WHEEL0,1692
9N2856BEARINGSLVE0,1269
9M9542BREATHERA0,6345
9M5501ELBOW0,0846
9N2878GUIDEAOIL0,3384
9M9989GASKET0,0423
9M9174COVER0,1692
9N0656TUBEA0,8883
9M6606GASKET0,0423
9M6933VEEBELTSET0,3384
9M8141GASKETKIT1,8612
9N3345PULLEYA3,0879
9M6803DOWEL0,0423
9M9440COVERA0,2538
9N0875RINGG0,0423
9M7632GASKET0,0423
9N0245BELLA0,3807
9M5655GASKETKIT0,1269
9M6378BODYA6,768
9M6522ADAPTER0,0846
9M7151PLATE0
9M5376GASKET0,0423
9N3162BRACKETA0,2538
9M9780ELBOW1,0152
9M5870GROMMET0,0423
9N0696TUBEA0,3807
9N3285STATOR-BRKSV7,6986
9M7539SEALORING0,0423
9M9935RING0,0423
9N0578RING0,0846
9N3196BRG-MAIN0,1692
9M6738CLAMP0,0423
9N1627WASHER0,0423
9M7129BEARING0,0423
9N1752SPRING0,0423
9M8647GASKETKIT3,807
9M6302WASHER0,0423
9N1917COVERAGOV0,8883
9N1012SPACERBRG0,0846
9N2518FLYWHEELG42,5115
9N2588LINEA-NO80,2538
9M6495INSERT0,0423
9N3256TUBEA0,3807
9N0621PLATEA0,6345
9M6342MANIFOLDA5,922
9N2671DISC0,2961
9N0137GASKET0,0423
9N1940ADAPTER0,2115
9N2767COREAOILC26,226
9M9085CIRCUITBRKR0,0423
9N1655DISC0,3384
9M8867CLAMP0,3384
9N3338BRACKET0,1692
9N3083GOVERNORG7,8255
9M5617GROMMET0,0423
9N0085BONNET3,5532
9M9093FERRULE0,0423
9N0048HOUSING11,5056
9N0906SPACER0,0423
9N0938WASHER0,0423
9N2035HSNGA-CNTR2,3265
9N0822GUIDEA0,1269
9N1069FITTINGSGP1,9881
9N1046LEVERG0,1692
9N2855GASKETCYL0,0423
9N3057BRG-THRUST0,2115
9M5520SCREW0,0423
9M8472BODY2,8764
9N0663PAN16,92
9M6989RETAINERA0,1269
9M5550BODY0,7191
9N3033RETAINER0,1269
9N0415NIPPLE0,1269
9N0409BRACKET1,0575
9M5894SEALORING0,0423
9N2061CLIP0,0423
9N0662CLAMP0,0846
9M5854STUD0,3384
9M8729UBOLT0,0423
9M9725SPACER0,0423
9N3194BRG-FRMAI0,1692
9M7357COUPLINGA0,1692
9N1646SPRING0,0423
9N2279SWITCH0,0423
9N2380CRANKSHAFT1,9035
9N2281SEAL0,0423
9N0793DRIVEG10,7442
9M8156GASKETKIT3,1725
9N2956HOSEA0,2961
9N2146BRACKET1,1844
9M9220GASKET0,0423
9N1324VEEBELTSET0,5922
9M9147TRANSFERG0,0846
9N0593CHECKA0,0423
9N1330VEEBELTSET0,2538
9M7361RETAINERA0,0846
9N0976COVERA2,0727
9N0316BRACKET2,7072
9M7432SEAL0,0423
9N3078SHAFTPUMP0,2961
9N0867CONTROLG0,423
9N3203BRG-THRUST0,2115
9N1847BRACKET0,1269
9M9936SEALORING0,0423
9N1081ADAPTER1,1844
9M7394LEVER0,0423
9N3241GASKET0,0423
9N0967SPRING0,0423
9M8919RING0
9M6193SPRINGA0,0423
9M6979SHAFTA0,7191
9N1329VEEBELT0,1269
9N3371HOSEA0,3384
9M9187PLUNGER0,0423
9M5658GASKETKIT0,1692
9N3324SCREW0,1269
9N0477ADAPTER1,9458
9M6289HOSE0,2961
9N3597CAMSHAFTA10,998
9M5733RIVET0,0423
9N1756SEAL0,0423
9M6649BAR0
9M7128BEARING0,0423
9N0944PULLEY10,3212
9M8546GASKET0,0423
9M7510CLAMP0,0846
9M9001GASKETKIT0,2961
9M7611SNAPRING0,0423
9M8143GASKETKIT2,2419
9M8513GASKET0,0423
9N3160HSGPUMP7,1487
9M5380BRACKETA0,1692
9M6267COVER0,7614
9N1322VEEBELTSET0,2538
9M6773GASKET0,0423
9M7660GASKET0,0423
9N1111LINEA0,2961
9M6097RING0,1269
9M7540CLAMP0,0423
9M8013CUPA1,8189
9N2703TURBOG22,2498
9M7609SPRING0,0423
9N1193ROTORA2,2842
9N1425COLLAR0,6768
9M5711PLUG0,0423
9N0694ELBOW0,5499
9N2505LIFTERA0,0846
9N2113DRIVEGFAN14,382
9N3354GASKET0,0423
9N3195BRG-FRMAI0,1269
9N1650WASHER0,0423
9M9840CLIP0,0423
9M8460ROD0,2538
9N0288WASHER0,5499
9M8993GASKETKIT1,8612
9N2907BEARING-SLEE0
9M6368STRAINERA0,0423
9N0866BOLT0,0846
9N0080ELBOW2,6649
9N2554SUPPORTALT2,7072
9M8395BEARING0,1269
9M5615SCREW0,0423
9N0299GEAR1,9035
9M5892SEALORING0,0423
9M7783SPACER0,0846
9N0779PULLEYASSY2,2419
9N1865SUPPORT-EXH1,9035
9N1943SUPPORTEXH2,8341
9M7202HOUSINGA2,4111
9N0781BRACKET1,9881
9N1216TUBE0,0423
9N0037CARRIER0,2961
9N1542BEARING1,1844
9M7177HOSE0,2538
9N0326ELBOW1,0575
9N1186GEAR1,2267
9M9792BEARING0,2115
9N3608GASKET0,0423
9N1597BREATHER0,0423
9M7658PINION0,2538
9N2570BUSHING0,2961
9N1828GASKET0,0423
9N1825SPRING0,0423
9N1321VEEBELT0,2538
9N1210FANA0,2961
9N3111CYLHEADA51,606
9N1398RING1,7766
9N3343PULLEY1,8189
9N3207ROTORA-OIL0,846
9M6098GASKET0,0423
9N3163BLOCK0,2538
9N1653SPRING0,0423
9M5732RIVET0,0423
9M8177GEARA1,1421
9N0943PLUG0,0423
9N2481SPACER0,0423
9M8406CLIP0,0423
9N0847COVERA6,0489
9N2583BRACKETFP0,1692
9N0869WASHER0,0423
9N0141SPRING0,0423
9N1603PLATE2,1996
9M8953CHANNEL0
9M8654LININGG2,538
9N0337PULLEY6,5142
9N3167PLATE19,881
9N3050BRG-ROD0,0846
9M6743STRIP20,304
9M6987RETAINER0,0846
9N0983LEVERA0,0423
9N0575DOWEL0,0423
9N1200STATORA0,7614
9M6292LOCK0,0423
9M80930
9N0253BELLA1,0575
9M6975HOSEA0,1269
9M7606PLUNGERA0,3384
9M9004GASKETKIT0,1269
9N2586LINEA-NO60,2961
9M5614FITTING0,0423
9N2064TUBEA0,0423
9N0699ELBOW2,7072
9N2050BRACKET0,0846
9N0039RING-SEAL0,1269
9M6744STRIP20,304
9M6027BRACKETA2,961
9M5731RIVET0,0423
9N0483HOSE0,1269
9N0194PLUG0
9M9405LOCK0,0423
9N2693SEAL-O-RING0,0423
9M5742GRABIRON1,5651
9N0942PLATE0,2538
9M5624BOLT0,1269
9M8511GASKET0,0846
9N3139REBUILDKIT0,5499
9N2039CLAMPA-COMP0,2538
9N2469PIPE-INLET1,4805
9N1209STATORA0,7614
9N0581RING0,0423
9M6775LOCK0,0423
9N3063BRG-FRMAI0,1692
9N2894REGWATERTEMP0,3384
9N0307SEAL0,0423
9N3246NOZZLEA0,0423
9M8119RETAINER0,2538
9N0206LEADA0,2115
9M8343SLEEVE0,0423
9N3247PIPE1,4805
9N0176GASKET0,0423
9N2498COREAOILC11,2095
9N3342SHAFT0,2538
9N3079SPACER0,0846
9M82180
9N3586COREA4,9068
9M6307GASKET0,0423
9M6958COUPLING0,6345
9N3388SCREW-S-LOCK0,0423
9N1008SHIELDA0,3807
9N1595NUT0,0846
9N3096SPRING0,0423
9N2147TUBEA0,0846
9N3368FILTERASER0,5499
9N3504CRODATP1,4805
9N1325VEEBELTSET0,6345
9N2644FLYWHEEL21,996
9M8068BANDA9,306
9N0482HOSE0,0423
9N3352GASKET0,0423
9N0139IMPELLER0,5499
9M9545SEALORING0,0423
9M7362COVER0,0423
9M6076GASKET0,0846
9N3312COVER-WP8,5869
9M9926COREAAFTCL13,113
9N0984LEVER0,0846
9N2502COOLERA-OIL30,456
9M8745INSERT0,0846
9N2874BODYA-PSTN3,3417
9N3040HOSEA0,1269
9N3067BRG-FRMAI0,0846
9N1208ROTORA2,115
9M6985GASKET0,0423
9N1713WASHER0,0423
9N3321FLYWHEELA60,066
9M8266SPRING0,0423
9M7652PLATEA0,1692
9M7806HOSE0,1269
9N1003PULLEYIDLER5,3298
9M8719BEARINGA0,4653
9M6527WASHER0,0423
9N1117LINEA0,2115
9N1853GASKET0,0423
9N2845NOZZLEA0,0423
9N1203RECTIFIERA0,0846
9N1909BRACKET0,1269
9N0258GASKET0,0846
9M6374BODYA5,076
9N2165LEVER0,0423
9N0324ELBOW1,3959
9M7175CLIP0,0423
9N3370HOSEA0,1692
9N2043SHFT&WHLA1,0998
9M5590BALL0,0423
9P1115HOSEA3,384
9N5201GASKET0
9N6098GASKET0,1269
9N9280SCREW0
9N4511FORKA1,3536
9N9908CAPSCREW0,0423
9P1438LEVERAS0,8037
9N3976LINEA0,2961
9N4136CASEA176,814
9N6051DAMPERA11,844
9N7539WASHER0,0423
9N4565TIPGP0
9N6156LINEASSY0,2115
9N4264EDGEGRPSEG0
9N8909STRINGLINE0,0846
9N6677KEY0,0423
9N6762GEAR3,3417
9P0071YOKE5,2875
9N5253CORDA0,2538
9N4161GEAR1,269
9N3701SHROUD0,1692
9N6108SPACER0,0423
9P0418CAGE5,0337
9N6040GEARA1,7343
9N6530BELLA0,6345
9N7989FUSE0,0423
9N6573ROTORA14,382
9P1505CABLEA3,807
9N4449SPACER0,0846
9N3668BASEA0,6768
9N4217BRAKE0,2961
9N6495SPACER0,0423
9N5075FLANGEA5,5836
9N5861HOUSINGA9,8982
9N5529BODY0,0423
9P0620CAGE5,1183
9N5078SPRING-INNER0,0423
9N3970LINEA0,1269
9N7610CLAMP0
9N5286BRG-MAIN0,1269
9N5022WASHER0,0846
9N5873PANELA10,575
9N6337BODYA1,2267
9N8079GUIDEAOIL0,2115
9N3617SPRINGVALVE0,0846
9N5706BRACKET0,4653
9N7414SCREW0
9N3888PLUG0,0423
9N5841SHAFT0,0846
9N3832BOLT0,0846
9N5788ADAPTER-FLYW4,653
9N5261TUBE7,8678
9N4150EDGECNTR81,216
9N4159BODYA5,4567
9N6391COREA13,536
9N4500SPRING0,0423
9N6419HOSEA0,1692
9N6218PIN0,0846
9P0133HOSEA8,46
9N3979NOZZLEA0,2115
9N6167GAGE0,0423
9N4563TIPGP0
9N5822WASHER0,0423
9N5052HOSE0,0846
9N3738WASHER0,0423
9N6648GAGE0,0423
9P0901SHAFT0,3384
9N5246BEARING0,0423
9N5447COMPRESSORG19,458
9N9910CARTRIDGEKI0,7191
9P1145PLATE-STRIKE0,1269
9N4251HARNESSA0,7614
9N7045EXTSHAFT12,3516
9N5221HOSEA0,3384
9N5809SEALA0
9P0678LINING0,1269
9N6611PULLEY10,575
9N6249SPRING0,0423
9P1407CAGE15,8625
9P1503CABLEA1,692
9N6275SLEEVE1,269
9N5827ROLLER0,0423
9N5293BRG-FRMAI0,1692
9N3998CARTRIDGEG8,46
9N3710TUBEA-OIL0,423
9N9740STICK0
9N4160BODY-OILPUM0
9N6500ROD0,1269
9N6676TURBOG28,764
9N4008SHAFTA5,499
9N48520
9P0665VALVEPOPPET0,0423
9N4475KNOBA0,0846
9N3904TUBEA-BRKSV0,8883
9N6474HOSE0,0423
9N5307GASKET0,0423
9P1446RETAINERA2,1573
9P0391LEVER0,2115
9N3977LINEA.0,2538
9N5630BODYA1,269
9N4717PLATE-XMSNG0
9N4218BANDA6,0066
9N47380
9N5570FILTERA-OIL0,423
9N5280BRG-THRUST0,2115
9N5305COVER0,2538
9N5444FLANGE0,6345
9N4566TIPGP0
9N4149HOUSING0
9P0435HANDLE0,1269
9N6623HOSE0,0423
9N5498BASEG2,1996
9P1114CAGE7,7409
9N5424TUBE0,0423
9N6588SEALG0,2961
9P0683SPRING0,0423
9N5403BODYA1,4805
9N5461BEARING0,1269
9N3751CAMSHAFTFP1,8189
9N9295BRICK0,2115
9N7988FUSEHOLDER0,0423
9N3669PUMPGWAT5,922
9N5329PLATE-DRIVE1,1844
9P1535BRACKET0,5076
9N3847CAMSHAFT2,8764
9N4460HOUSINGA5,7105
9N5260TUBEA0,6345
9N5612HOSEA0,3384
9P1450ROLLERA54,99
9N4158GEAR0,3384
9N3999HOUSING4,3569
9N5085CLAMP0,1269
9N6316GASKET0,0423
9N5121REGULATOR0,0846
9N3971LINEA0,2961
9N5273DAMPERGP0
9N47310
9N3720REG-WIRTEMP0,2538
9N5423TUBE0,6345
9N3874WEIGHTA1,7766
9P1480SLEEVE0,2961
9N4329LINKA232,65
9N4564TIPGP0
9N5765PLATE0,6768
9P1475SLEEVE0,423
9N5697SEALA0,0846
9N6173NOZZLEA0,0423
9N6529BELLA0,6345
9N5462GEARA3,4263
9P1445SEALA0,0423
9N3873WEIGHTA1,7766
9N5569ROTORA0,9306
9N5921BRG-CONROD0,1269
9N4639GEAR5,3721
9N4660BRG0,1269
9N5291BRG-MAIN0,1692
9P0574PLATE0,2961
9N5497RETAINER0,0846
9N4952CASEAS-RAIL0
9N6381BOOT0,0846
9P0674BODY0,1692
9N5527ADAPTERA0,0846
9N8770FLIGHTING19,035
9N4339SEALSET1,7766
9N6493STATOR8,1216
9N4164COVER-OILPU0
9N5077SPRING-OUTER0,0423
9N6096HOSE0,1269
9N3752CAMSHAFT2,1573
9N4474KNOB0,0423
9N5613HOSEA0,423
9N3759CAP-CRNKBRG1,0152
9N5035WATPUMPG16,074
9P0946LINING0,1692
9N6377BOOT0,0423
9N5786LIFTER0,1692
9P0200SPACER0,3807
9N3691SPRING-INNER0,0423
9N4163COVERA3,1725
9N4333PLATE2,8764
9N4467STRIP0
9N5298BRG-MAIN0,1692
9N5429GASKET0,0423
9N4498SPRING0
9P0604BEARING6,3873
9N6172PANELALH1,0152
9N6046KITREBUILD0,9306
9N5101BRACKET0,3384
9N4561TIPGP0
9P0652RETAINER0,0423
9N5572BEARING0,0423
9N5082BRG-ROD0,0423
9P1343SEAL0,0423
9N5120BRACKET0,0846
9P1363ROLLERG43,569
9P12270
9N4365SPRING0
9N5923BRG-CONROD0,0846
9N5452HOUSING26,226
9N4685BLOCK0,0423
9N3713GSKTREGHSG0,0423
9N4596HARNESSA0,0423
9N5279HOSEA0,2961
9P0075GEAR1,4382
9P0549LATCH0,3384
9P0623SLEEVE0,0846
9N5496SPRING0,0846
9P0214SCREENAS0,0423
9N3974LINEA.0,2538
9P0575GLASS3,384
9N5458PUMPG2,4534
9N4335SEALSET1,5228
9N6007FILTERA-OIL1,0152
9N7980LOADCTRL0,9306
9N5422TUBE0,9306
9N8075HOSEA0,2961
9N4490SEAL0
9N3931BLOCKG170,892
9N4378DISCTHRUST0
9N5299SUPPORT0,1269
9N6670ARMAS3,3417
9N4638BITA0,2538
9N4132CAGEA22,419
9N5760WEIGHTA5,8797
9N5609COVER0,5076
9P0208IDLERA183,582
9N5862SPRING0,0423
9N4049SPRING0,0423
9N9960ROLLERCHAIN56,259
9N4053SPRING0,0423
9N8579ANGLE0
9N5920BRG-CONROD0,0846
9P1444SUPPORTAS1,5651
9N5034HSGPUMP10,575
9N4481TIP0
9N3830CORDA0,5076
9N6123ELEMENTA0,8037
9N6289KITREBUILD1,3536
9N6519WATSEPG1,1421
9N47320
9N4162GEAR0,8883
9N6600SEALG-CRANK0,2961
9N4569BEARING0,9306
9N4098VALVE0
9N6055CONTROLG0,6345
9N4100PISTON0
9N4389RING0,5076
9N6157GAGE0,0423
9N5922BRG-CONROD0,1269
9N5125VALVE0,1269
9N5980ARMA.0,2538
9N5451RETAINER0
9N4450SPACER0,3384
9N5817LIFTER0,0423
9P1428LEVER0,1269
9P1423RING0
9N6178TUBEA0,7614
9N4131CAGEA24,3225
9N5433PANELA-FRNT1,692
9N4113VALVE0
9N8333CONNLINK0,1692
9N5334HOSE0,0423
9N8348BOLT0,0423
9N4504CLUTCHGP0
9N5251PISTONG0
9N3645STUD0,0423
9N3711REGULATOR0,2961
9N5709GUIDEAOIL0,2961
9N4110INSERT0,0423
9N6379BOOT0,0846
9N6155LINEASSY0,2115
9N4587SEALG0,2961
9P0612PLATE0
9N4233STRAP0,7614
9N3975LINEA0,1692
9N8561ANGLE0
9P1360BEARING0,3807
9N5793BRG-MAIN0,1269
9P0438BLOCK0,0423
9N5296BRG-THRUST0,2538
9N43260
9N6163GAGE0,0423
9P0696LINING0,1692
9N4387DISC1,0998
9N8537ANGLECLIPS0
9N6518HOUSING31,725
9N4977PLATE3,0456
9P0672PLUG0,2115
9N4677VALVEGRP2,9187
9N3609DIVIDER0,0423
9N47830
9N4480ADAPTER0
9N42010
9N4331PLATE3,384
9N5319LINEA0,1692
9N6327ELBOW1,0152
9P0719GROMMET0,0423
9N3879SPACER0,0423
9N3674WHEEL0,2961
9N4724LINER9,3906
9P1154CLIP0,0423
9N6147WATPUMPG6,768
9N6341REGULATOR0,0846
9N6152PLUG0,0423
9P0695LINING0,1269
9N4479PIN0,3384
9N5565WASHER0
9N5406BODYA0
9N7446NUT0,0423
9N5233COREAOIL3,4686
9P0687PISTON0,0423
9N4016COVER0,423
9P1331SEAL-RING0,0423
9N4363GUARDA0,3807
9P0673VALVE0,1269
9P0137TUBEAS0,3384
9N6313OILPANA5,922
9N5250BODYA1,4805
9N6844FLATBAR6,2181
9N3912GASKET0,0423
9N6418HOSEA0,0846
9N5284BRG-MAIN0,1692
9N3675HOUSING-COMP3,6378
9P00440
9N9984RADHOSE0,1692
9N3972LINEA0,2961
9N3899PULLEY-WP2,8341
9N42220
9P12310
9N5124TUBEA-OIL1,269
9N6225SCREW0,0423
9N5290BRG-MAIN0,1269
9N5757BRACKETA0,5499
9N4354VALVE-BODY0,0423
9N5297BRG-MAIN0,1692
9N5769COVER0,6768
9N5434PANELAREAR0,8883
9N4541PISTON9,9828
9N3890BONNET5,8374
9P1452ROLLERG95,598
9N4254HARNESSA0,5076
9N5311BASEA5,922
9N6146WATERPUMPG7,4871
9N4332PLATECL3,384
9N5754BODYA1,269
9N6471TUBE0,423
9N4153PLATEWEAR131,976
9N6490SLEEVE1,1844
9N3754HSNGA-FI9,8136
9P0202RETAINERA4,9491
9N6339REGULATOR0,0423
9N5210HOUSINGA35,532
9N5526COREA-O.C.48,645
9N5588ARMA0,2538
9N6633BELLA1,0152
9N6630BELLA1,1844
9N4621PROTECTOR71,487
9P0852COVERA6,6834
9N5820LEVER0,0423
9N6136REBUILDKIT0
9N48880
9P00630
9N5819HEADA53,298
9N4000SPRING0
9N6650GAGE0,0846
9P0387SHAFTAS0,5076
9N6647GAGE0,0423
9N5407BODYA0
9P1508SPOOL0,1269
9N5495SPRING0,0423
9P0073ROD0,0423
9N3693BODY-F.I.V.0,1269
9N5063REBUILDKIT0,8883
9N5431ADAPTERA1,0152
9P1368ROLLERG38,493
9N3736LEVER0,0846
9N9906COVER1,3536
9N6325ADAPTER0,2961
9N5680FILTERA-OIL0,6345
9N7930RING0,0423
9N5792BRG-MAIN0,1269
9N4173IDLER65,988
9N6298HOUSING32,571
9N5917TUBEA1,1421
9N5767SLIDE0,0423
9N4104PLUG0,0423
9N4362GUARDA0,3384
9P0656SPOOLA0,1269
9N6668BEARING0,0846
9N4573GASKET0,0846
9N6093HOSE0,0846
9N9452CLUTCHKIT20,5155
9N5576COVER-GEAR11,421
9N5294BRG-MAIN0,1269
9N5535TUBEA0,7191
9N6480HOSE0,0423
9N6153FITTING0,0846
9N5858CAMSHAFT1,9035
9N4502SHOE7,191
9N6595SUPPORT0,0423
9N45670
9N6165GAGE0,0846
9N4617DISC0,5499
9N6326ELBOW0,846
9N5536FLANGE0,3807
9N4213FUELTANKGP0
9N6117VALVE0,1692
9N3973LINEA0,0846
9P0201RETAINER4,1454
9N9529SPRAYAS0
9P1536BRACKET0,5076
9P0365BOOT0,0423
9N3775SEAL-LIPTYPE0,5922
9N5281BRG-THRUST0,2115
9N6651GAGE0,0846
9N6674WHEELCOMPRE0,3384
9N5310SHIELD0,2538
9P0436LEVER0,0423
9N6835FLIGHT13,113
9P0217SCREENAS0,0423
9P0441PLATE0,0423
9N6631BELLA1,1421
9N8611PLATE5/16"0
9N43230
9N4337SEALSET1,6497
9N3834ELEMENTA0,1692
9N5766WEIGHT0,2115

Introduction

The problem that is identified below does not have a known permanent solution. Until a permanent solution is known, use the solution that is identified below.

Problem

New recommendations are now used when cleaning the battery to prevent any ruptures. New information is now available about the proper operating temperatures that are recommended for the battery.

Solution

Cleaning the Battery

Recommended Operating Temperatures

Maximum operating temperature for Caterpillar batteries is 52 °C (126 °F). The ideal operating temperature range for Caterpillar batteries is 20 °C (68 °F) to 25 °C (77 °F). For every 9.4 °C (15 °F) degrees over 25 °C (77 °F) the battery life is cut in half. This is true for any type of lead acid battery, whether sealed, accessible, gelled, AGM, or industrial. The battery temperature should not exceed 52 °C (126 °F) during normal use. If the battery is exposed to extreme heat, electrolyte is converted into hydrogen and oxygen gases, resulting in loss of performance, shorter service life, and the potential for an explosion.Batteries used in colder or moderate conditions can last between twice and three times as long as batteries used in hot climates. In colder climates the life expectancy of a battery is between 48 and 54 months. In the warmer locations the life expectancy of standard batteries is about 18 to 23 months. This data is based on normal usage and very good charge and discharge conditions.

Battery Charging and Effects of Temperature

If battery chemistry type is changed from the Orginal Equippment (OE) specified battery type, then refer to Table 2 or Table 3 under "Caterpillar Battery Charging Parameters" to ensure optimum battery life.The charge voltage should be compensated for the battery temperature in high or extreme ambient temperatures. The following reasons are why the temperature compensation of the charging voltage are recommended.
  • Prevent thermal runaway of the batteries when the batteries are used in high temperature conditions
  • Prevent excessive water loss and shortening of battery life
A battery will emit hydrogen and oxygen gases when the battery is being charged due to the decomposition of water. The decomposition of water because it is being charged at a higher rate than the battery can accept. Generally, a battery will emit gases when the battery reaches a full state of charge. This happens because the charge rate is too high for the battery to accept all of the charge energy. A battery charger, which automatically reduces the charge rate as the battery approaches the fully charged state, eliminates most of the gases that are emitting. Do not charge sealed Caterpillar Maintenance Free (low water loss) batteries for extended periods of time, at rates that will cause the battery to emit gases. The reason for this is because the water cannot be replaced and the gas pressures can build up internally. Of course, no battery should be overcharged for a long period of time.When a battery has reached a full state of charge, any additional charging will result in wasted heat and the loss of water. This produces hydrogen and oxygen gasses. The excess heat will cause damage to the plates and separators. The loss of water lowers the electrolyte level and increases the specific gravity of the electrolyte. All of these factors contribute to shorter battery life and the potential for an explosion.Temperature compensation of the charging voltage can prolong the life of batteries as follows:
  • Approximately 5 percent compared with no compensation at 30 °C (86 °F)
  • Approximately 10 percent compared with no compensation at 35 °C (95 °F)
  • Approximately 15 percent compared with no compensation at 40 °C (104 °F)
Note: Thermal runaway is a state of operation where heat generation increases faster than heat dissipation. If this condition continues, permanent battery damage will occur.

Machine Charging System Recommendations

In order to limit the alternator voltage to a safe value a voltage regulator is included in the charging circuit. The primary function of the regulator is to provide control of the output voltage to maintain the battery at a proper state of charge.Many voltage regulators are temperature compensated. The system voltage is decreased as the temperature increases and conversely increases as the temperature decreases. Normal settings are adjusted for approximately 25 °C (77 °F) temperature. The purpose of this adjustment is to compensate for the charge acceptance characteristics of the battery, which varies with temperature.The voltage regulator setting can influence the service life and performance of the battery.Settings that are too high result in overcharge and reduced battery life. Settings that are too low result in undercharging, reduced performance and eventually a discharged battery.The voltage regulator should be checked every 10,000 miles, or 2,000 hours, or every time the oil is changed. The battery should be checked immediately if the battery is hot to the touch, or if the electrolyte is bubbling or spewing from the battery vents. This is evidence of the battery being overcharged.

Caterpillar Battery Charging Parameters

Maximum charging volts for a 12-volt battery vs. temperature for lead acid batteries, utilizing an alternator. Maximum charging volts for 12-volt battery vs. temperature for lead acid batteries, utilizing a charger. Note: Use Caterpillar Data SheetPEHJ-0073 to identify chemical construction of Caterpillar batteries to determine recommended charging voltages in previous tables.

Battery Composition and Charging

Caterpillar currently has a variety of battery compositions on the market.

Maintenance Free (Lead calcium)

The maintenance free batteries use lead calcium grids for both positive and negative plates, and has a lower charge acceptance than other batteries. This means the battery accepts a charge more slowly, but the battery will tolerate an overcharge more than the lead antimony, hybrid, AGM or gel batteries.

Low Antimony (Lead antimony)

The low antimony batteries use lead antimony grids for both positive and negative plates, and has a higher charge acceptance than lead calcium batteries. The low antimony batteries are prone to overcharge.

Hybrid

Hybrid batteries uses lead antimony for the positive grid and lead calcium for the negative grid and has a charge acceptance between lead antimony and full lead calcium batteries. The hybrid batteries are still somewhat prone to overcharge.Note: Lead antimony and some hybrid batteries require periodic additions of water. Lead calcium batteries generally do not. Battery types should never be mixed on a vehicle, If the battery types are mixed, some batteries may be overcharged, while other batteries are not charged sufficiently. This happens because the alternator responds to the average load and voltage. Also if a battery system has a battery pack of more than one battery and one of the batteries in the battery pack needs to be replaced, the best practice should be to replace all the batteries.
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